Our systems are designed and built in-house by a staff of mechanical and controls engineers, electricians, panel builders, assemblers, machinists, and robot programmers.
AIG manages the entire system integration process from design to installation through seamless engineering, sourcing, testing and logistics
Define the automation cell's requirements, including part dimensions, weld specifications, cycle times and safety constraints
Detailed CAD models and robotic simulations validate layouts, tooling and fixture designs
Electrical and software architecture is designed, specifying PLCs, sensors and communication protocols
Robots, welding equipment, fixtures, sensors and safety systems are sourced from suppliers
Custom fixtures, worktables and enclosures are fabricated, welded and assembled; mechanical components are installed, including robot mounts, conveyors and safety barriers
Wiring, control panels and pneumatic systems are installed and integrated
Robots, sensors and welding equipment are calibrated via advanced programming to ensure precise positioning, welding parameters and motion control
Cycle is run to validate robot motion paths, fixture alignment and collision avoidance
Customer visits AIG facility; sample processes are performed to ensure quality and consistency
Robots, fixtures, equipment and electrical systems are carefully decommissioned and removed from the cell
All disassembled components are packaged with appropriate protective materials to prevent damage during transit
AIG primarily works with a local shipping company but may also partner with brokers for larger or more complex shipments. The appropriate shipping method is selected for efficiency and cost- effectiveness
Every shipment is covered by specified insurance to protect against potential damage or loss
Prior to installation, all components are reviewed and verified against shipping documentation
AIG team travels to the customer's site, bringing the necessary tools and expertise to assemble and install the cell
A series of tests are conducted to verify proper operation. The customer receives hands-on training for system operation and maintenance
Custom control panels and power enclosures engineered and wired in house. PLCs, drives, power distribution, and distributed IO enable real-time data processing and optimized machine control.
Part holding fixtures and positioners engineered and assembled in house for durability and modular adaptability. Frames constructed from high-strength, lightweight materials to ensure maximum stability while advanced materials and coatings provide durable and reliable work holding.
Advanced, adaptable robots sourced from major robot manufactures work in sync and coordinate with the cell’s control system to move parts and perform processes. Our innovative sensing systems enable robots to adapt to real-world conditions and accommodate part variations.
Safety fencing, light curtains, and laser scanners engineered together to form a perimeter with closely controlled points of access for operators and maintenance personnel.
Innovation beyond automation. Our proprietary technologies create intelligent solutions that think, adapt, and evolve in real time.
Automation IG helps our customers improve their safety, ergonomics, efficiency, quality, and capacity.
Monday - Friday
07 AM – 3:30 PM EST
